Granulation Section

Product Details:

Description:

Multi Mill unit consists of SS 304 quality hopper and processing chamber (can be provided is SS 316 quality at extra cost) with beaters assembly, motor, reversible switch, DOL starter, four speed step pulley, suitable screen with painted pillar mounted on base plate, with castors.

Operation:

Multi Mill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction.

Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially.

Finally the processed material gets collected in the container kept below the processing chamber.

Output and quality of the final product depends on three main factors: Shape of beaters (knife/impact edges), Speed and Screen.

Salient Features:

Direction of beaters can be changed by reversible switch from knife to impact forward and vice-versa.

All contact parts can be easily and quickly dismantled and cleaned.

Multi Mill is designed for continuous operation.

Cylindrical screen for higher output.

Castors provided for mobility.

Flame proof electrical can be provided at extra cost.

Beaters and scrapper blades of SS 410 quality are hardened and hard chrome plated.

Product Details:

Other Details:

Vibro Sifter are circular unitary gyratory screens used to separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size, having a very wide range applications.

The top weight causes vibration in the horizontal plane which causes the material to move across the screen towards the periphery.

The lower weight acts to tilt the machine which causes vibration in the vertical tangential axis.

The angle of lead of the lower weight with relation to the upper weight provides variable control of the screening pattern. Thus the material moves across the screens and also in the vertical and tangential planes enabling maximum screening.

Vibro sifter are available with a wide range of possible screen sizes (mesh) Option for multiple deck separation is also possible.

The sifter unit consist of Specially designed vibratory motor to run with adjustable eccentric weights at the top and bottom of the motor shafts mounted vertically at the center of the base plate of screening unit.

Screening unit consists of SS 304 screen sandwiched between SS 304 hopper and bowl with the help of special clamp with gasket. This in turn is clamped to the base plate. Rugged Springs placed over the circular motor base amplify the vibration and at the same time restrict the vibration from being transferred to the floor.

Specifications:
Model20”30”48”Screen Dia.508 mm762 mm1200 mmCapacity/Hour *20 to 140 Kg30 to 200 Kg200 to 400 KgCharging height1110 mm1250 mm1340 mmDischarging height690 mm790 mm850 mmElectric Motor0.25 HP special vibratory motor0.5 HP special vibratory motor1.5 HP special vibratory motorNet weight (Approx.)150 Kg200 Kg350 KgGross weight (Approx.)200 Kg260 Kg420 KgMachine Dimension (in mm)700mm x 700 mm x 1000 mm900mm x 900 mm x 1250 mm1350mm x 1350 mm x 1350 mmCase Dimensions (in mm)900 mm x 900 mm x 1300 mm1000 mm x 1000 mm x 1400 mm1450 mm x 1450 mm x 1500 mm

Product Details:

• Fluid Bed Dryer has adopted new concept of GMP Regulation with improved performance (drying time is much less than the conventional model) minimum involvement of manual labour simplified maintenance and utilise modular construction techniques to provide flexible installation options.
• Thorough mixing of Dry powders, Agglomeration and Drying are carried out in one unit.

• All process contact parts are made of SS304 grade.
• The finish employed externally will be all welds ground back and polished into the surrounding materials.
• All of the external surfaces of the Dryer and all non contact/sight parts will prepared with a uniform fine texture matt finish.
• All of the product contact surface (SS-304) are mirror finished.
• Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally.
• The expansion chamber containing the filter finger bags & dished end are made of single piece construction from SS-304/316 quality steel. Below that is the retarding chamber made out of S.S. 304 Retarding chamber is locked with the explosion chamber by means of clamps. The length of the retarding chamber is such designed , thereby providing extra large heat exchange are which exposed each and every particle or the charged batch in the Fluidized air resulting in instant drying.
• Specially designed base is provided for air vortex effect and to give added strength.
• A central drain is provided in the base to release wash water.

• Product bowl is a conical shaped manufactured form SS-304 grade stainless steel having stainless steel mesh support along with fine finish air mesh.
• The product container trolley is of tubular construction made from SS-304 pipe mounted on polypropylene castor wheel (2nos fixed & 2nos. Swivel for maneuverability ) which imparts rigidity to carry the product container with the charged load.
• The batch loading capacity is always higher because of better fluidization by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of products.

• A solid ‘D’ shaped food type silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.

• Centrifugal type blower fan with dynamically balanced impeller and backward curved blades.
• Direct coupled non-flameproof electric drive.
• Anti-vibration mounting and independent sub-support frame.

Product Details:

• Packing Conveyor Belt is supplied with 3 speed pulley.
• Special self-aligning bearing ensure smooth and trouble free rotation of the roller.
• It is used as a PVC coated canvas belt / endless rubberized belt.
• The Reduction Gear Box provides jerkless & noiseless performance for long time.

• Extra table at the end of machine.
• Speed variable AC frequency inverter drive.

Product Details:

• The Double Cone Blender is an efficient and versatile machine.
• All the contact parts are made of stainless steel of required grade by customer.
• Two third of the volume of the Cone Blender is filled to ensure proper mixing.

• The conical shape at both ends enables uniform mixing and easy discharge.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching. The same will be provided with SS cover & limit switch. ( in 200 Kg & above model )
• Two nos. of safety road will be provided at back side. (One LH side & one RH side)
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• One shaft with 4 nos. of fixed buffels with mirror polished provided inside the cone.
• Cone will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of SS304/316(as per customer requirement) quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.

Product Details:

• It is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing.
• The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container.
• In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less.
• Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

• Easy for loading and unloading of material.
• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
• Simple design requires minimum maintenance.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption.

Specifications:

Product Details:

• DOL ON/OFF starter for main motor mounted near the pan for easy operation.
• Hot Air blower system with 0.5H.P/2880RPM/415V/3PH/AC standard motor & S.S. Centrifugal Blower system with damper delivering air up to 150-200 CFM. S.S. Heating chamber consists of 2kw x 3Nos tubular type air heaters to give air at 50-60 degree temperature. The temperature is controlled by digital temperature indicator cum controller. Hot air taken through 70mm SS pipe with fishtail nozzle for even distribution.
• S.S. Prewired control panel with push button station for pan, Hot air blower, heater, temperature indicator cum controller, A.C. Frequency drive unit is mounted near the machine for easy operation.

Specifications:

Product Details:

Product Details:

• S.S. 304 bowl design in three sections i.e Flat bottom, Cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging openings.

• The main impeller consists of dual speed 750/1500 synchronous dual HP TEFC motor, coupled through a belt drive to a worm reduction gearbox with chain coupling.
• The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box.

• The chopper drive consists of dual HP Dual speed (1440/2800 synchronous speed) TEFC MOTOR.
• The motor shaft is of S.S. and the chopper has specially designed 4 blade S.S. Impeller.
• The shaft is integral with the motor.

• The discharge port is mounted horizontally into the bowl with vertical downward opening.
• The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.

• A sturdy M.S. channel frame is used to house the drive assembly at the bottom.
• The bowl is mounted on the top. A S.S. staircase and railings are provided for the platform.
• The platform is half covered with S.S. dimpled plates.
• For safe movement of operator and the area under the bowl is covered with S.S.

Product Details: